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Home / Products / Full-length CNC retrofit kit| Full-length CNC Retrofit Kit
A full-length CNC retrofit kit is a comprehensive solution designed to transform traditional manual or older CNC machines into advanced, computer numerical control (CNC) systems.
A full-length CNC retrofit kit encompasses all necessary components, software, and hardware required to modernize a conventional machine into a state-of-the-art CNC system.
It aims to improve accuracy, efficiency, and versatility in manufacturing processes while extending the lifespan of existing equipment.
Specifications of Full-length CNC Retrofit Kit:
- CNC Controller:
- Advanced CNC controller with multi-axis capability (typically 2-axis to 5-axis).
- Compatibility with industry-standard G-code programming for versatile machining operations.
- User-friendly interface with touchscreen or panel for intuitive operation and programming.
- Drive System:
- High-performance servo motors or stepper motors for precise axis movement.
- Precision ball screws or linear guides to ensure accurate positioning and repeatability.
- Tooling and Tool Holders:
- Automatic tool changer (ATC) with a carousel or linear magazine for efficient tool management.
- High-quality tool holders and inserts compatible with a wide range of cutting tools.
- Spindle Control:
- Variable frequency drive (VFD) or spindle motor with programmable speed and torque control.
- Options for automatic tool clamping systems to streamline tool changes and improve productivity.
- Safety Features:
- Comprehensive safety interlocks, emergency stop buttons, and protective covers to ensure operator safety.
- Machine guarding and integrated safety protocols compliant with industry standards.
- Coolant and Chip Management:
- Integrated coolant system with programmable flow rates and pressure settings for optimal cooling and lubrication.
- Chip conveyor or chip removal system to efficiently manage waste and maintain cleanliness.
- Control Software:
- CAD/CAM software compatibility for generating complex machining programs and tool paths.
- Simulation capabilities to visualize machining processes and detect potential errors before production.
- Supporting Components:
- Electrical panels, cables, connectors, and mounting brackets tailored for seamless integration with existing machine structures.
- Retrofit-specific adapters and hardware for retrofitting components onto different machine models and configurations.
- Documentation and Training:
- Comprehensive installation manuals, operation guides, and maintenance instructions.
- Training resources and technical support to assist operators and maintenance personnel in adapting to the new CNC system.
Benefits of Full-length CNC Retrofit Kit:
- Enhanced Precision and Accuracy: Achieves tight tolerances and high surface finish quality, ensuring consistent part dimensions and geometries.
- Improved Productivity: Increases machine uptime and throughput by optimizing machining cycles and minimizing idle time.
- Versatility and Flexibility: Adaptable to various materials and part complexities, catering to diverse manufacturing needs.
- Operational Safety and Compliance: Ensures compliance with industry regulations and standards for machine safety and environmental impact.
Address
Sr. No. 99, Plot No.17, Gopikrishna Building, Telco Road, Yashwant Nagar, Pimpri, Pune, Maharashtra, India.
Call Us
+91 9890027127
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response@ahphydropneumatics
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